CDADAƙwararren ƙwararren masana'anta ne kuma mai siyarwa na Molded Case Circuit Breakers. Wannan jeri na samfurin ya ƙunshi ɗaya daga cikin ainihin abubuwan da muke bayarwa, wanda aka goyi bayan shekaru 40 na gwaninta tun daga farkon mu. Tare da ɗimbin kewayon samfura waɗanda suka dace da ƙa'idodi da yawa, masu siye na duniya za su iya zaɓar samfuranmu tare da cikakkiyar kwarin gwiwa.
A Molded Case Circuit Breaker (MCCB)ƙaƙƙarfan na'urar kariyar ƙarancin wutar lantarki ce da ke lullube da ita don kiyaye tsarin rarraba wutar lantarki daga kitse mai yawa, gajeriyar kewayawa, da kurakuran ƙasa. An tattara a cikin athermosetting filastik gidaje, MCCBs suna aiki a ƙimar ƙarfin lantarki har zuwa690V AC (50/60Hz)tare da ratings na yanzu jere daga10A zuwa 2000A, Yin aiki azaman na'urar kariyar dokin aiki a cikin masana'antu, kasuwanci, da aikace-aikacen kayan more rayuwa.
Ma'anar siffa ta MCCBs tana cikin sum hali yi- wani shingen filastik mai ƙarfi mai ƙarfi mai ƙarfi wanda ke ba da rufin Class II (shafi biyu) tsakanin abubuwan da ke cikin rai da keɓancewar aikin waje. Wannan ƙira yana tabbatar da amincin ma'aikaci yayin da yake kiyaye ƙaƙƙarfan girma da manyan iyawar karya har zuwa100kA a 380/415V.
SabaninMasu satar iska (ACBs), MCBs fasaliƙayyadaddun ƙira, waɗanda ba za a iya kiyaye su ba(a mafi yawan lokuta) tare da hatimin hanyoyin ciki, yana ba da kariya mai inganci don da'irori na rarraba na biyu inda ba a buƙatar samun damar kulawa na yau da kullun.
| Rabewa | Nau'in | Range na Yanzu | Mabuɗin Halaye |
| Fasahar Sashin Tafiya | Thermal-Magnetic | 10A-800A | Bimetallic overload + Magnetic short-circuit, kafaffen/daidaitacce saituna, tattalin arziki |
| Lantarki LSIG | 100A-2000A | tushen Microprocessor, madaidaitan lanƙwasa, mai iya sadarwa, madaidaicin kariya | |
| Hanyar shigarwa | Kafaffen | 10A-2000A | Haɗin bas ɗin kai tsaye, shigarwa na dindindin, mafi ƙarancin farashi |
| Plug-in | 100A-1600A | Jiki mai tushe, wanda za'a iya cirewa don kulawa, rage raguwar lokaci | |
| Za a iya cirewa | 250A-2000A | Tsarin cirewa, cikakken ikon keɓewa, masu rufewa | |
| Kanfigareshan Sanda | 2-Poli | 10A-800A | Tsarin lokaci-lokaci, aikace-aikacen DC |
| 3-Pol | 10A-2000A | Daidaitaccen aikace-aikacen masana'antu uku-lokaci | |
| 4-Poli | 16A-2000A | Mataki na uku tare da kariyar tsaka tsaki, saitunan tsaka tsaki masu daidaitawa (50-100%) | |
| Karya Ƙarfi | Daidaitawa (S1) | 16kA - 50kA | Gabaɗaya rarraba, ƙananan matakan cibiyoyin sadarwa |
| Babban (H1) | 65kA - 85kA | Manyan masana'antu, cibiyoyin sarrafa motoci | |
| Ultra-High (H2/H3) | 100kA - 200kA | Ƙarfin wutar lantarki, masana'antu masu nauyi, kayan aiki | |
| Kashi na Zaɓi | Category A | ≤400A | Babu jinkiri na ɗan gajeren lokaci na niyya, tafiya nan take |
| Rukunin B | ≥400A | Juriya na ɗan gajeren lokaci (Icw), zaɓin daidaitawa tare da jinkiri |
Girman Gine-gine:
Karamin Frame: 10A - 160A (Tsarin allo, DIN dogo mai jituwa)
Matsakaici Frame: 160A - 630A (Kariyar Motoci, allon rarraba)
Babban Frame: 630A - 1600A (Babban rarraba, tsarin busbar)
Maxi Frame: 1600A - 2000A (Kayan aiki, samar da wutar lantarki)
| Aiki | Makanikai | Ma'aunin Fasaha |
| Kariya mai yawa (L) | Bimetallic tsiri thermal fadadawa | 0.7 - 1.0 × A cikin saiti, juzu'i mai jujjuyawa, yanayin nunin 40°C |
| Gajeren-Circuit Nan take (I) | Electromagnetic solenoid plunger | Kafaffen: 5-10 × A, Daidaitacce: 2-15 × In, <20ms aiki |
| Jinkirin Gajerewar Da'irar (S) | Da'irar lokacin lantarki | 0.1s - 0.5s jinkiri, 2-10 × A cikin saiti, daidaitawar zaɓi |
| Laifin ƙasa (G) | Vector sum halin yanzu ji | 20-100% na A, 0.1s-1.0s jinkiri, ainihin ma'auni ko hanyar saura |
| Ƙayyadaddun Yanayi | Tsarin tuntuɓar mai saurin gudu | <10ms lokacin buɗewa (≤630A), <15ms (≤1600A), bari-ta hanyar rage kuzari |
| Sakin Ƙarƙashin wutar lantarki | Ƙarfin wutar lantarki | 35-70% Rashin raguwa, 0.1s-3s daidaitacce jinkiri |
Sabuntawar tushen microprocessor na zamani suna ba da:
Gaskiya RMS ji: Daidaitaccen ma'auni na karkatattun raƙuman ruwa
Yanki Zaɓaɓɓen Interlocking (ZSI): Taye-bas da haɗin kai na na'ura mai shigowa
Ka'idojin sadarwa: Modbus, Profibus, Ethernet/IP, BACnet hadewa
Kula da ingancin wutar lantarki: Voltage, halin yanzu, ikon factor, jituwa, makamashi metering
Kulawa da tsinkaya: Alamar lalacewa ta tuntuɓar, ma'aunin aiki, kula da zafin jiki
| Bangaren masana'antu | Takamaiman Aikace-aikace | Musamman Musamman |
| Gine-ginen Kasuwanci | Babban allunan rarrabawa, allon bangon waya, ma'aunin haya | 125A-800A, thermal-magnetic, plug-in, 25-65kA Icu |
| Cibiyoyin Bayanai | Rarraba UPS, PDU kariya, busbar-kashe | 250A-1600A, LSIG na lantarki, 100kA+ Icu, sadarwa-kunna |
| Masana'antu Shuka | Cibiyoyin sarrafa motoci, kayan aikin injin, kayan walda | 63A-630A, madaidaicin kariyar mota, iyakancewa na yanzu, 65kA Icu |
| Mai & Gas | Kayan aikin hakowa, matatun mai, dandamalin teku | 400A-1600A, tropicalized (T2), lalata-resistant, 85kA Icu |
| Makamashi Mai Sabuntawa | Akwatunan haɗakar rana, injin injin injin iska, ajiyar baturi | 250A-1250A, 1000V DC mai iyawa, kewayon zafin jiki mai tsayi (-25°C zuwa +70°C) |
| Kayan aiki | Ƙarfin wutar lantarki na metro, tsarin jigilar kaya na filin jirgin sama, maganin ruwa | 800A-2000A, janyewa, babban juriya na inji (10,000+ hawan keke) |
| Kiwon lafiya | Babban rarraba asibiti, kayan aikin hoto na likita, ikon gaggawa | 400A-1600A, 4-pole tare da tsaka tsaki kariya, dual-source canja wurin karfinsu |
Raw Material IQC → Thermosetting Plastic Molding → Kirkirar Tsarin Tuntuɓi → Arc Chute Assembly → Haɗin Kan Injiniya → Shigar da Sashen Tafiya → Majalisar Farko → Daidaitawa & Gwaji → QC na Karshe → Marufi
| Mataki | Bayanin Tsari | Wuraren Kula da ingancin inganci |
| Thermosetting Filastik Molding | BMC (Bulk Molding Compound) gyare-gyaren allura a 150-180°C, matsa lamba 1500-3000, lokacin magani na 60-120s | Haƙuri girma ± 0.1mm, saman gama Ra 1.6, index tracking> 600V, UL 94 V-0 flammability |
| Ƙirƙirar Tsarin Tuntuɓi | Lambobin jan karfe da aka yi da azurfa (AgNi 90/10 ko AgCdO), makamai masu amfani da CNC, brazing a cikin yanayin nitrogen | Azurfa kauri 8-12μm (XRF tabbatar), lamba juriya <100μΩ, taurin HV 100-150 |
| Arc Chute Construction | Ƙarfe mai raba faranti (ferromagnetic), grid na yumbu, ɗakuna masu lalata, ingantaccen geometry mai gudu na baka | Tabbatar da ƙimar ƙarfin maganadisu, ƙarfin dielectric 2.5kV, daidaiton girman ± 0.05mm |
| Aiki Mechanism Majalisa | Tsarin cajin karfe na bazara, hanyoyin yin sauri/sauri-hutu, wuce gona da iri, maɓuɓɓugan ajiyar kuzari | Matsakaicin karfin juyi ± 5%, juriya na inji 10,000 hawan keke, ƙarfin tafiya 5-15N |
| Haɗin kai Unit | Thermal bimetal calibration (Inconel/Copper), Magnetic coil winding, lantarki PCB taro, firmware shirye-shirye | Tabbatar da lanƙwasa na lokaci-lokaci, ± 10% daidaito na yanzu, ± 20% daidaitaccen lokaci a 2 × In |
| Majalisar Karshe | Gine-gine na zamani, alamar juzu'i na tasha, rufe murfin daidaitawa, haɗa kayan aiki | Dielectric jure wa 3kV / 1min, juriya mai rufi> 100MΩ, tabbatar da daidaituwar lamba |
| Bangaren | Ƙayyadaddun kayan aiki | Matsayin mai bayarwa | Abubuwan Maɓalli |
| Molded Case Housing | BMC (Bulk Molding Compound) DMC-2 ko SMC fiberglass-reinforced polyester | IEC 60664-1, UL 94 V-0 | Indexididdigar bin diddigin> 600V, juriya mai zafi 180 ° C, ƙarfin dielectric> 15kV / mm |
| Babban Lambobin sadarwa | Electrolytic jan karfe (Cu-ETP) C11000 + Azurfa-nickel plating (AgNi 90/10) | ASTM B152, IEC 60368 | Conductivity ≥100% IACS, Arc yashwa juriya, hadawan abu da iskar shaka kwanciyar hankali |
| Lambobin Arcing | Silver-tungsten carbide (AgWC 70/30) ko Copper-tungsten (CuW 80/20) | Saukewa: ASTM B702 | Babban juriya na zaizayar baka, ƙarancin walƙiya, juriya na lamba <200μΩ |
| Tuntuɓi Springs | Beryllium jan karfe (CuBe2 C17200) ko Bakin karfe 301 | ASTM B196, ASTM A240 | Rayuwa ga gajiya> 20,000 hawan keke, matsa lamba lamba 8-12N/mm² |
| Arc Splitter Plates | Cold-birgima karfe SPCC-SD tare da yumbu rufi | Farashin G3141 | Magnetic permeability> 2000, zafi juriya> 1000 ° C, baka quenching yadda ya dace |
| Aiki Springs | Mai zafin carbon karfe SWOSC-V ko 17-7PH bakin karfe | Farashin G3560 | Ƙarfin ƙarfi 1800-2000MPa, juriya na shakatawa <5% a shekaru 20 |
| Abubuwan Bimetallic | Inconel/Copper composite (ASTM TM2) ko Karfe/tagulla mai wucewa | Saukewa: ASTM B388 | Matsakaicin juzu'i 0.15-0.25mm/°C, kwanciyar hankali ± 3% sama da shekaru 20 |
| Kayan Wutar Lantarki | PCBs masu daraja na masana'antu, na'urori masu auna tasirin Hall, na'urori masu sarrafa ARM Cortex | IEC 60721-3-3, IEC 61000 | Yanayin aiki -25°C zuwa +70°C, EMC rigakafi Level 3 |
| Tasha | T2 jan ƙarfe (C11000) tare da dasa ko nickel plating | ASTM B187 | Girman halin yanzu 1.2-1.5 A/mm², karfin juye jure 15-50Nm |
| Daidaitawa | Iyakar | Ƙimar da aka Aiwatar |
| Saukewa: IEC60947-2 | Ƙarƙashin wutan lantarki mai sauyawa - masu hanawa | Tushen duniya don ƙirar MCCB, aiki, gwaji |
| TS TS EN 60947-2 | Turai jituwa version | Alamar CE, yarda da kasuwar EU |
| GB/T 14048.2 | Ma'auni na ƙasar Sin daidai | CCC takardar shaida, China kasuwa |
| Nau'in Gwaji | Takamaiman Gwaji | Sharuɗɗan karɓa |
| Ayyukan Dielectric | Juriya-yawan ƙarfi (2kV-3kV/1min) | Babu rushewa, babu walƙiya, ɗigogi na yanzu <2mA |
| Ƙunƙarar ƙarfin ƙarfi (8kV 1.2/50μs) | Babu fitarwa mai rikitarwa | |
| Hawan zafin jiki | Ci gaba na halin yanzu a rated In | Tashoshi ≤80K (plated azurfa), ≤65K (danda jan karfe), case ≤40K |
| Breaking Short-Circuit | Ƙarshen Ƙarfin Ƙarfafawa (Icu) - Ayyuka 3 | Katsewa mai nasara, babu lalacewa ta dindindin, dawo da dielectric |
| Ƙarfin karya sabis (ICs = 50-100% Icu) | 3 ayyuka, ci gaba da sabis, lamba lalacewa <50% | |
| Juriya na ɗan gajeren lokaci | Icw na 0.5s ko 1s (Kashi B kawai) | Babu nakasu, lamba walda, ko lalatawar rufi |
| Jurewa Injiniya | Ayyukan da ba a ɗauka (yawanci 8,000-20,000 hawan keke) | <5% drift drift, babu gazawar inji, karfin juyi |
| Juriyar Lantarki | Ayyukan lodawa a halin yanzu (yawanci 1,000-6,000 hawan keke) | Alamar lamba <50%, ana kiyaye halayen tafiya |
| Tabbatar da Sashin Tafiya | Saki mai yawa a 1.05 × A (ba tafiya), 1.3× In (tafiya <2h) | Yarda da lokacin ɓata lokaci na al'ada |
| Sakin gajeriyar kewayawa a 5 × In, 10 × In | Aikin gaggawa <0.1s | |
| Ƙayyadaddun Yanayi | Tabbatarwa ta hanyar makamashi (I²t). | Ƙayyadaddun iyaka na yanzu, raguwar kuzari vs. mai yiwuwa |
| Kayan abu | Abubuwan dubawa | Shirin Samfura | Kayan aiki |
| BMC filastik fili | Gilashin fiber abun ciki, danko, magani halaye | Kowane tsari, tabbatar da COA | Rheometer, DSC analyzer |
| Lambobin Copper | Tsaftar sinadarai (≥99.9%), aiki mai ƙarfi, taurin | AQL 0.65, ISO2859 | Spectrometer, conductivity mita |
| Azurfa plating | Kauri 8-12μm (XRF), adhesion (gwajin tef), porosity | 100% gani, 5% duban XRF | X-ray fluorescence, ƙarfe microscope |
| Bimetallic tube | Adadin karkacewa, kwanciyar hankali, juriya | Kowane tsari, gwajin samfurin | Thermal tanda, juriya gada |
| Abubuwan ƙarfe | Hardness HRC 38-45, juriya mai girma | AQL 1.0 | Rockwell hardness tester, CMM |
| Kayan lantarki | Gwajin aiki, tabbatar da siga, solderability | 100% AOI, 5% aiki | Mitar LCR, oscilloscope, duban X-ray |
| Tasha | Ma'aunin sarrafawa | Yawanci | Hanya |
| Gyaran allura | Zazzabi 150-180 ° C, matsa lamba 1500-3000 mashaya, lokacin magani | Kowane zagayowar | SCADA saka idanu, sigogin SPC |
| Tuntuɓar taro | Ratar lamba, matsa lamba, jeri, kaurin azurfa | Kowane raka'a 100 | Ma'aunin ƙarfin ƙarfi, kwatancen gani, XRF |
| Arc chute taro | Tsaga farantin farantin, mutuncin da'irar maganadisu | Kowane raka'a 50 | Go/no-go ma'auni, mita mai yawa |
| Gyaran injina | Ƙarfin cajin bazara, aiki mara tafiya, aiki mai jujjuyawa | Kowane raka'a | Benci na gwaji mai sarrafa kansa, matsuguni na matsuguni |
| Gwajin rukunin tafiya | Tabbatar da lanƙwasa na lokaci-yanzu, ramuwa na yanayi | 100% | Saitin gwajin allura na farko (500A-10,000A), shigar da bayanai |
| Gwajin Abun | Daidaitawa | Girman Misali |
| Dielectric jure ƙarfin lantarki | 2.5kV AC/1min (≤690V rated) | 100% |
| Juriya na rufi | > 100MΩ @ 500V DC | 100% |
| Juriya lamba | <100μΩ kowane sandal a rated In | 100% |
| Halayen lokaci | Lokacin kusa/tafiya, juriya na inji 5 hawan keke | 100% |
| Tabbatar da lanƙwan tafiya | 1.05 × A (ba tafiya), 1.3 × In ko 2.5 × A (tafiya) | 100% |
| Duban gani & girma | Lalacewar sifili akan ma'auni masu mahimmanci (ƙimar IP, alama) | 100% |
| Kayan Kayan Aiki | Ƙayyadaddun inji | Aiki | Iyawa |
| Thermosetting Injection Molding | 300-ton BMC injection press (Buhler/Engel) | Harka na MCCB, murfin, samar da gidaje arc chute | 2,000 lokuta / rana |
| Cibiyar Machining CNC | 5-axis a tsaye cibiyar inji (Mazak/DMG Mori) | Daidaitaccen injin tuntuɓar mashin ɗin, hadadden geometries | Saitunan tuntuɓar 8,000/wata |
| Stamping & Samarwa | 100-ton ci gaba mutu latsa | Copper busbar kafa, lamba spring samar | 15,000 abubuwa / rana |
| Maganin Sama | Layin plating na azurfa mai sarrafa kansa | Tuntuɓi plating kauri iko 8-12μm | 3,000 kg / rana |
| Majalisa | Kwayoyin taro na aiki | Ƙungiyar injina, daidaiton ayyuka masu mahimmanci | 1,000 raka'a/rana kowace layi |
| Kayan Gwaji | Gwajin allurar farko ta saita ƙarfin 10,000A | Babban tabbacin tafiya na yanzu, rikodi mai lankwasa | Raka'a 300 / rana |
| Benci na gwajin juriya na injina (kewaya 20,000 mai sarrafa kansa) | Gwajin rayuwa, saka idanu | Raka'a 100 a lokaci guda | |
| Gidan gwajin EMC (3m/10m, Teseq/Kysight) | Tabbatar da dacewa da lantarki | 50 raka'a/rana |
| Kashi na samfur | Ƙarfin wata-wata | Daidaitaccen Lokacin Jagoranci | Iyawar oda na gaggawa |
| Karamin MCCB (10A-160A) | raka'a 50,000 | 4-5 makonni | Kwanaki 3 (abun hannun jari) |
| Matsakaici MCCB (160A-630A) | raka'a 20,000 | 4-5 makonni | Kwanaki 5 |
| Babban MCCB (630A-1600A) | raka'a 8,000 | 4-5 makonni | Kwanaki 7 |
| Maxi MCCB (1600A-2000A) | raka'a 2,000 | 4-6 makonni | Kwanaki 10 |
| Rukunin Tafiya na Lantarki | raka'a 15,000 | 4-5 makonni | Kwanaki 3 |
| Sashen | Ma'aikata | Kwarewa | Hakki |
| R&D Injiniya | 5 injiniyoyi | Tsarin wutar lantarki, ƙirar lantarki, software da aka haɗa, kimiyyar kayan aiki | Sabon haɓaka samfur, gyare-gyare, fayil ɗin haƙƙin mallaka (halayen 50+) |
| Tsarin Injiniya | Injiniya 20 | Thermosetting gyare-gyaren, machining daidai, aiki da kai, durƙusad da masana'antu | Inganta layin samarwa, takaddun SOP, haɓaka yawan amfanin ƙasa (> 98%) |
| Gwaji & Tabbatarwa | Injiniya 15 | Gwajin ƙarfin ƙarfi, kwaikwaiyon muhalli, injiniyan dogaro, EMC | Nau'in daidaitawa na gwaji, nazarin gazawa, sarrafa takaddun shaida (IEC, UL, CCC) |
| Aikin Injiniya | Injiniya 12 | Kariyar tsarin wutar lantarki, daidaitawar zaɓi, farawa mota, ƙaddamar da filin | Tallafin fasaha na abokin ciniki, ƙirar ƙira, ƙaddamar da rukunin yanar gizon |
| Tabbacin inganci | 25 masu fasaha | ISO 9001, ISO 14001, IATF 16949, sarrafa tsarin ƙididdiga (SPC) | Binciken mai kaya, duba tsari, sarrafa ayyukan gyara, dakin gwaje-gwaje na awo |
| Takaddun shaida | Jiki Mai Badawa | Iyakar | Tabbatacce |
| ISO 9001: 2015 | TÜV SÜD / SGS / Ofishin Veritas | Tsarin gudanarwa mai inganci | Sa ido na shekara |
| Gwajin nau'in Saukewa: IEC60947-2 | KEMA/DEKRA, Intertek | Amintaccen samfur & aiki | Kowane jerin samfurin |
| CCC (China) | CQC (Cibiyar Takaddar Ingancin China) | Takaddun shaida na dole na kasar Sin | 5-shekara inganci |
| Alamar CE | Sanarwa Jikin Intanet | shiga kasuwar EU | Zane-dogara |
Kayan aikin mu yana wakiltarShekaru 40 na ƙwarewaa cikin masana'antar keɓaɓɓen akwati, yana isar da samfuran da suka wuce ƙa'idodin duniya ta hanyar:
Haɗin kai tsaye: A cikin gida BMC hadawa, daidaitaccen lamba plating, da lantarki tafiye-tafiye naúrar masana'anta tabbatar da cikakken ingancin iko da kuma farashi ingantawa.
Advanced gyare-gyaren fasaha: 300-ton thermosetting injection presses tare da sarrafa kayan aiki da sarrafa kayan aiki na atomatik da sa ido kan tsari na ainihi (haɗin SCADA)
Gwaji kayayyakin more rayuwa: $3M+ an saka hannun jari a cikin dakunan gwaje-gwaje masu ƙarfi waɗanda ke iya tabbatar da gajeriyar kewayawa 200kA da cikakken kwaikwaiyon muhalli
Dabarun takaddun shaida na duniyaMatsakaicin yarda da yawa yana ba da damar shiga kasuwa mara kyau a cikin ƙasashe 100+ ba tare da ƙarin gwaji ba
Ikon keɓancewa: Daga ƙwararrun suturar wurare masu zafi zuwa ka'idojin sadarwa na mallakar mallaka da na'urori masu hawa na musamman, mu injiniyan injiniya zuwa ƙayyadaddun ku
Don ƙayyadaddun fasaha, zaɓin nazarin daidaitawa, madaidaicin kariyar mota, ko tsarin tantance masana'anta, ƙungiyar injiniyoyinmu tana ba da shawarwari kai tsaye don tabbatar da tsarin rarraba wutar lantarki ya cika buƙatun kariya da manufofin ci gaba da aiki.